Solid PE Insulated & AP Sheathed (ALPETH) Air Core Cables to ICEA S-85-625

Application

The cables are designed for use as subscriber distribution cables and as connection between central offices. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation.

Standards

• ANSI/ICEA S-85-625

 

 

 

Construction

Conductors
Solid annealed bare copper, 0.4/0.5/0.63/0.9mm, as per ASTM B-3/class 1 of IEC 60228

Insulation
Solid medium or high density polyethylene as per ASTM D 1248/IEC 60708

Twisted Pairs
Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

Cabling Element
Twisted Pairs

Cable Core Assembly
Cables of 25 pairs or less are assembled into cylindrical core. Cables larger than 25 pairs are assembled into units, which are then used to form the core. Units are identified by colour coded binders

Core Wrapping
One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors

Moisture Barrier
A layer of corrugated bare aluminium tape (0.2mm/8mil) is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensure a barrier against water vapor

Sheath
Black low or medium density polyethylene as per ASTM D 1248/IEC 60708, being able to withstand exposure to
sunlight, temperature variations, ground chemicals and other environmental contaminants

Ripcord
Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

Spare Pairs (optional)
Spare pairs may be provided for large pair cables

Continuity Wire (optional)
One tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

Optional Construction

Armoured Cable
0.15mm thick corrugated steel tape armour is applied with an overlap over an optional inner polyethylene sheath. An outer polyethylene sheath is applied over the armour

Self-Support Cables
A 7-strand galvanized steel strand is used as support wire. Black polyethylene sheath covers both
core and support wire in a figure-8 construction

Shield Options
There are 8 different shield options which can be offered in this standard:1) 8 mil bare aluminium tape
2) 8 mil coated aluminium tape
3) 5 mil copper tape
4) 5 mil copper clad alloy steel tape
5) 5 mil copper clad stainless steel tape
6) 6 mil & 7 mil 194 copper alloy tape
7) 6 mil bare steel tape
8) 6 mil coated steel tape

 

 

 

 

 

Abbreviations

LAP (CAP):Copolymer coated aluminium tape + PE sheath
LAPSP (CAPSP):LAP sheath + steel tape armour + PE
AP (ALPETH): Bare aluminium tape + PE sheath
PAP: PE inner sheath + bare aluminium tape + PE sheath
PASP: PE inner sheath + bare aluminium tape + steel tape armour + PE outer sheath
ASP (STAPETH): Bare aluminium tape + PE inner sheath + steel tape armour + PE outer sheath
CACSP: Copolymer coated aluminum tape + copolymer coated steel tape armour + PE outer sheath
LAPSP: Copolymer coated aluminum tape + PE inner sheath + steel tape armour + PE outer sheath
FIGURE 8 LAP: Copolymer coated aluminum tape + PE outer sheath + self supporting

Electrical Properties

Nominal Conductor Diameter	mm	0.4	0.5	0.63	0.9
Conductor Gauge Size	AWG	26	24	22	19
Maximum Average DC Resistance	Ω/km / Ω/mile	140/225	87/140	55/88.6	27.0/43.4
Maximum Individual DC Resistance	Ω/km / Ω/mile	144.2/232	89.5/144	56.5/91.0	28.0/45.0
Minimum Insulation Resistance @500V DC	MΩ.km / MΩ.mile	1600/1000	1600/1000	1600/1000	1600/1000
Maximum Average Resistance Unbalance	%	1.5	1.5	1.5	1.5
Maximum Individual Resistance Unbalance	%	5	5	5	5
Average Mutual Capacitance	nF/km / nF/kft	48.5-54.0 /14.8-16.5	48.5-54.0 /14.8-16.5	48.5-54.0 /14.8-16.5	48.5-54.0 /14.8-16.5
Maximum Individual Mutual Capacitance	nF/km / nF/kft	57/17.4	57/17.4	57/17.4	57/17.4
Maximum Individual Capacitance Unbalance pair-to-pair	pF/km / pF/kft	145/44	145/44	145/44	145/44
Capacitance Unbalance RMS pair-to-pair	pF/km / pF/kft	45/13.7	45/13.7	45/13.7	45/13.7
Maximum Individual Capacitance Unbalance pair-to-ground	pF/km / pF/kft	2625/800	2625/800	2625/800	2625/800
Maximum Average Capacitance Unbalance pair-to-ground	pF/km / pF/kft	574/175	574/175	574/175	574/175
Maximum Conductor Loop Resistance @20°C	Ω/km / Ω/mile	300/482	192/309	114/183.6	60/96.4
Impedance @1KHz	Ω	994	796	660	445
Impedance @100KHz	Ω	147	134	125	122
Impedance @512KHz	Ω	120	118	117	116
Impedance @1MHz	Ω	117	115	114	113
Maximum Average Attenuation @0.8KHz	dB/km / dB/kft	1.64/0.5	1.30/0.39	1.04/0.32	0.74/0.22
Maximum Average Attenuation @1KHz	dB/km / dB/kft	1.68/0.51	1.35/0.41	1.08/0.33	0.76/0.23
Maximum Average Attenuation @3KHz	dB/km / dB/kft	3.18/0.97	2.52/0.77	2.01/0.61	1.42/0.43
Maximum Average Attenuation @150KHz	dB/km / dB/kft	11.4/3.47	8.3/2.53	6.2/1.89	4.4/1.34
Maximum Average Attenuation @772KHz	dB/km / dB/kft	24.3/7.4	19.4/5.9	15.4/4.7	10.8/3.3
Maximum Average Attenuation @1000KHz	dB/km / dB/kft	27.1/8.25	21.4/6.52	17.5/5.33	12.8/3.89
Dielectric Strength
Conductor to Conductor (3secs)	V DC	2400	3000	4000	5000
Conductor to Screen (3secs)	V DC	10000	10000	10000	10000
Minimum EL Far-end Cross-talk-Mean Power Sum
@150KHz	dB/305m / dB/kft	61	63	63	65
@772KHz	dB/305m / dB/kft	47	49	49	57
@1.6MHz	dB/305m / dB/kft	41	42	43	44
@3.15MHz	dB/305m / dB/kft	35	37	37	39
@6.3MHz	dB/305m / dB/kft	29	31	31	33
Minimum Far-end Cross-talk-Worst Pair Power Sum
@150KHz	dB/305m / dB/kft	57	57	57	59
@772KHz	dB/305m / dB/kft	43	43	43	45
@1.6MHz	dB/305m / dB/kft	37	37	37	39
@3.15MHz	dB/305m / dB/kft	31	31	31	33
@6.3MHz	dB/305m / dB/kft	25	25	25	27
Minimum Near-end Cross-talk-Mean Power Sum
@150KHz	dB/305m / dB/kft	58	58	58	58
@772KHz	dB/305m / dB/kft	47	47	47	47
@1.6MHz	dB/305m / dB/kft	43	43	43	43
@3.15MHz	dB/305m / dB/kft	38	38	38	38
@6.3MHz	dB/305m / dB/kft	34	34	34	34
Minimum Near-end Cross-talk-Worst Pair Power Sum
@150KHz	dB/305m / dB/kft	53	53	53	53
@772KHz	dB/305m / dB/kft	42	42	42	42
@1.6MHz	dB/305m / dB/kft	38	38	38	38
@3.15MHz	dB/305m / dB/kft	33	33	33	33
@6.3MHz	dB/305m / dB/kft	29	29	29	29
Nominal Insulation Thickness	mm	0.15	0.2	0.26	0.3
Nominal Insulated Conductor Diameter	mm	0.7	0.9	1.15	1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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